Has anyone tried the Seat Covers Unlimited cover?
Does anyone know of a maker of covers that go directly over the foam?
I put add a leaf springs in and it rides a lot harder now. So It motivated me to go to the upholsterer shop and I got some foam. 1" #70 2.6lb. Apparently the 70 indicates firmness. They let me try two a 52 that was 2.9 lb and a the 70 -2.6lb It was like a brand new car seat sitting on that sample! I want to remove the existing vinyl and glue it to the bench and shape it then I was hoping to get a new cover to slide back on.



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When I first got her she was bare floor like I have now. I got some batting and cheap carpet at a fabric store and used spray glue to lay it down. There is this on RA but IDK that shipping would be worth it 
But on the upside you have been vigilant and taken pretty much the whole truck apart in your quest to fix it properly. Rust in a place like the air channel can manifest itself in much more serious problem like eating through the firewall or the hood hinge recess. I've used citric acid powder solution to clean heater cores (I pumped it through the heater core with a faulty pressure washer on continuous cycle and it really broke up all the crap in it) The heater blower units aren't too tricky to recondition. Once you pull one apart you're glad you did - you wouldn't want to breathe the stuff you find sitting in the casing or have it blowing around the inside of a cab.

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